The U-Slot Spiral End Mill is a specialized cutting tool designed for efficient and precise milling operations, particularly in aluminum and other non-ferrous materials. With its unique U-shaped groove and advanced features, this end mill offers superior performance in both roughing and finishing applications.
Key Features
-
High Gloss Mirror Surface: The end mill is designed to produce a high-quality, mirror-like finish on machined surfaces, reducing the need for secondary finishing processes.
-
Full Cutting and Large Feed: The tool is capable of full cutting, allowing for high material removal rates and large feed rates, significantly improving machining efficiency.
-
Reduced Processing Time and Cost: The U-shaped groove design optimizes cutting performance, reducing cycle times and overall machining costs.
-
Multi-Layer DLC Coating: The end mill is coated with a multi-layer Diamond-Like Carbon (DLC) coating. This coating provides high hardness, excellent wear resistance, and fast heat dissipation, ensuring long tool life and consistent performance.
Specification Table
The U-Slot Spiral End Mill is available in a variety of sizes to meet different machining requirements. Below is the detailed specification table:
| Specification |
| Flute Diameter (mm) × Flute Length (mm) × Shank Diameter (mm) × Overall Length (mm) × Flute |
| D2.5 × 5 × D4 × 50L × 3F |
| D3 × 3 × D4 × 50L × 3F |
| D3 × 4 × D4 × 50L × 3F |
| D3 × 6 × D4 × 50L × 3F |
| D4 × 4 × 50L × 3F |
| D4 × 6 × 50L × 3F |
| D4 × 8 × 50L × 3F |
| D6 × 6 × 50L × 3F |
| D6 × 8 × 50L × 3F |
| D6 × 10 × 50L × 3F |
| D6 × 12 × 50L × 3F |
| D8 × 8 × 60L × 3F |
| D8 × 10 × 60L × 3F |
| D8 × 12 × 60L × 3F |
| D8 × 15 × 60L × 3F |
| D10 × 10 × 60L × 3F |
| D10 × 12 × 60L × 3F |
| D10 × 15 × 60L × 3F |
| D10 × 18 × 60L × 3F |
| D10 × 20 × 60L × 3F |
| D12 × 12 × 60L × 3F |
| D12 × 15 × 60L × 3F |
| D12 × 18 × 60L × 3F |
| D12 × 20 × 60L × 3F |
| D12 × 24 × 60L × 3F |
Applications
-
Short Flute U-Slot End Mills: These tools offer better rigidity and stability, making them suitable for withstanding greater cutting forces. They are ideal for roughing operations where high feed rates and heavy cuts are required.
-
Long Flute U-Slot End Mills: These tools feature a dense tooth design, making them suitable for finishing operations. They provide a smooth surface finish and are ideal for applications where precision and surface quality are critical.
Benefits
-
Enhanced Cutting Performance: The U-shaped groove design and multi-layer DLC coating ensure efficient chip evacuation and reduced tool wear.
-
Versatility: Suitable for a wide range of materials, including aluminum, non-ferrous metals, and some stainless steel alloys.
-
Customizable Options: Available in various sizes and configurations to meet specific machining needs.
-
Cost Savings: The high efficiency and long tool life contribute to reduced machining costs and improved productivity.
Conclusion
The U-Slot Spiral End Mill is a versatile and high-performance tool designed to meet the demands of modern machining operations. Its advanced features and customizable options make it an ideal choice for both roughing and finishing applications in aluminum and other non-ferrous materials. Whether you are looking to improve machining efficiency or achieve a high-quality surface finish, this end mill is designed to deliver consistent and reliable performance.
For more information or to place an order, please visit our website or contact our sales team. We are committed to providing you with the best tools and support to meet your machining needs.
